FINISHLINE COATINGS
Discover the KTT PharmaTech range a comprehensive suite of advanced treatments and coatings designed to elevate the performance of punches and dies. Our journey began with a pioneering coating and has since evolved through extensive research into anti-stick solutions, abrasion resistance, and corrosion protection.
KEY BENEFITS
Enhanced Wear
Resistance
Superior Corrosion
Protection
Reliable Anti-stick
Properties
KTT ReleaseCoat
For High Sticking and Complex Molecules
KTT ReleaseCoat is designed to handle high-sticking products and complex molecules that
Superior anti-sticking properties
High resistance to corrosive environments, including salt spray and harsh chemicals.
Coating thickness of 7-10 μM provides a durable yet flexible release layer.
APPLICATIONS
Pharmaceuticals, food processing, and other industries dealing with high-sticking or complex
molecular formulations.
KTT GlideCoat
For Normal Sticking Issues
KTT GlideCoat is specifically formulated for products with moderate sticking issues. Its
Over 2x the hardness of standard coatings and also good wear resistance.
Easy to clean and maintain with ultrasonic baths and light polishing.
APPLICATIONS:
Perfect for pharmaceutical tablet manufacturing where sticking is present but not extreme.
KTT Duracote Xtra
For Corrosion, Pitting, Blacking, and Browning
KTT Duracote Xtra offers exceptional protection against corrosion, pitting, blacking, and browning.
Excellent chemical stability for corrosion resistance and reduced surface degradation.
Low friction and easy maintenance with standard ultrasonic cleaning.
APPLICATIONS
Ideal for tools exposed to corrosive environments or prone to surface damage in
pharmaceutical and industrial settings.
KTT IonGuard
For Corrosion, Pitting, Blacking, and Browning
KTT IonGuard provides advanced protection against corrosion, pitting, blacking, and browning,
High wear resistance for long-term performance.
Easily cleaned and maintained with light polishing and ultrasonic methods.
APPLICATIONS
Best suited for environments prone to corrosion or surface degradation, ensuring tooling
longevity in pharmaceutical and industrial applications.
SPARTAN STEEL
SELECTING THE RIGHT STEEL FOR TABLET COMPRESSION TOOLING
Choosing the appropriate steel for your tablet compression tooling is crucial for ensuring optimal performance and longevity.
The right steel selection balances several key properties to meet the demands of each specific application:
Toughness
Abrasive Wear
Resistance
Adhesive Wear
Resistance
High Hardness
Levels
Compressive
Strength
Corrosion
Resistance
Good Machinability
and Formability
Clean
Structure
KTT ResillientSteel
For Wear Resistance
KTT ResillientSteel is engineered to solve wear and tear issues in punches and dies. Its high wear
Protects against punch body & head wear-out, and die ring formation.
Hardness of 59-62 HRC for excellent load-bearing capacity.
Enhanced toughness to avoid tip damage and die breakages.
Superior abrasion resistance, ensuring longer tool life.
APPLICATIONS:
Best suited for high-wear environments where durability and wear resistance are critical.
KTT EnduraForge
For Toughness and Strength
KTT EnduraForge is a high-toughness steel that solves issues like tip breakage, hairline cracks,
Excellent resistance to tip bending, bulging, and breaking during compression.
Designed for hardness up to 62 HRC, ensuring the surface coating remains intact under high
load pressures.
Superior fatigue resistance reduces the risk of chipping, while minimal dimensional changes
ensure accuracy after heat treatment.
APPLICATIONS:
Best suited for tooling exposed to high pressure and stress, where toughness is crucial for
preventing tool breakage.
KTT CROMO
For Sticking-Related Issues (Specialized Products)
KTT CROMO is designed to address sticking issues in tablet manufacturing, offering
Protects against pitting corrosion in chemically harsh environments.
Excellent dimensional stability after hardening, providing consistent performance.
Hardness up to 57-59 HRC, making it ideal for punches requiring high strength.
APPLICATIONS
Best suited for high-production environments dealing with sticking problems, especially in
chemically active formulations.
KTT OxidDefense
For Rust and Corrosion Resistance
KTT OxidDefense offers enhanced corrosion resistance, making it ideal for tooling exposed
Minimal dimensional distortion after heat treatment, ensuring precision in manufacturing.
Good strength and wear resistance for long-lasting tool performance.
Suitable for tooling in low-hardness, acidic environments, reducing corrosion risks.
APPLICATIONS
Perfect for tooling exposed to moisture or acidic conditions where corrosion is a primary
concern.
KTT SlipGuard
For Sticking-Related Issues (Specialized Products)
KTT SlipGuard is a premium steel offering anti-sticking properties, high toughness,
Anti-sticking properties to prevent adherence of products to tooling surfaces.
High carbon martensitic stainless steel structure ensures durability in harsh conditions.
Maintains stiffness and strength in high-temperature and high-pressure (HPHT)
environments.
APPLICATIONS
Ideal for high-performance tablet tooling where sticking and compressive strength are
critical.